Today's requests of adapting the quenching intensity of quench systems to the needs of different components - specifically hardenability and minimization of distortion - have also led to the increased production of quality components. Filtration, cooling, heating, make-up volume, and required pumps are incorporated in the quenching system depending on selected quench media. Other features include an extensive recipe database, an adaptive C-profile control and a time- and cost-saving simulation function. Equipment designs may incorporate quench systems that are external with load gantry or elevators, internal sealed quench with elevators, internal with a cascade seal belt furnaces , internal ambient cooling Top Cool , crane-loaded deep-pit, rail-mounted movable tanks, or die press quenching with furnace slot-doors. At Surface, we look forward to helping you with any thermal processing needs.
The muffle provides a temperature uniformity that is especially important in case hardening because it controls the depth of penetration and carbon concentration. Quench media may be salt, brine, oil, polymer, water, or inert gas. Temperature Uniformity A uniform temperature is one of the first, and most essential, steps for ensuring parts emerge with an ideal carburizing depth - and thus higher quality. Furnaces are also available with air cooled oil cooling systems. A sand-tray beneath where molten metal is poured contains any spillage. According to needs of the different heat treatment technology, this series furnace can be divided into three: ultra temperature furnace, high temperature furnace, medium and low temperature furnace.
You can then use this analysis to refine and adjust the settings and parameters of your equipment to enhance your process, thus improving the quality of your parts. At the beginning, the forge produced only manual tools used by industry, craftsmen and agriculture. Faulty inputs are prevented by appropriately limiting the input range, thus maintaining a safe operation and avoiding excessive consumption. The main customers for the products of Kuznia Sulkowicie are European and Polish manufacturers operating in the construction, automotive, machinery and mining industries. For more information contact Rene Alquicer at +1-815-332-2695 or , or visit. SuperQuench ® - Increasing Productivity, Reducing the Hardness Spread Regardless of whether you're quenching bulk or very dense loads, Ipsen's SuperQuench ® system tackles even the most challenging alloy by reducing the spread of hardness values and increasing the overall production of parts.
The furnace is designed for heat treatment such as gas carbonitriding and pure hardening in a controlled endothermic atmosphere. No matter the case - if your power goes out or some other unforeseen event occurs - the software is able to adapt the process to the changing circumstances, preventing the potential waste of parts and resources. With larger propellers, stronger drive motors and optimized baffling, it provides an oil bath for the heat treatment of widely varying steel grades, including low-alloyed steels. Sealed Quench Furnaces Our company has earned great laurels with Sealed Quench Furnace. This phenomenon occurs when a liquid - which is in near contact with a mass significantly hotter than the liquid's boiling point - forms an insulating vapor film that keeps the liquid from boiling rapidly.
As a result, parts within the same load are consistent in both case depth and hardness, and this outstanding performance is consistently repeated load after load. In addition, without reliable and repeatable heat treatment, it is impossible to achieve competitive overall manufacturing costs. This type of uniform airflow ensures even heat distribution throughout the work chamber and excellent temperature uniformity. Depending on the oil viscosity, running the motors up to 60 or 70 Hz is possible for a limited period of time. The first part of the quenching cycle uses a maximum oil flow so that a quick vapor film breakdown occurs and a high heat extraction is realized in the nucleate boiling phase - all of which prevents the production of ferrite and perlite.
Sealed Quench heat treatment furnace equipment can be supplied as a complete installation for the carburising, hardening, nitro-carburising processes in a sealed quench furnace, with wash and tempering facility together with an atmosphere supplied by endothermic gas generators or nitrogen methanol. In the end, the enhanced design and control of such technologies allows you to positively impact your processes, as well as utilize the tips provided for producing quality parts. You have the choice of electrically heated and gas-heated versions. The chambers are operated separately from each other. Unique silicon carbide muffle system All Ipsen Sealed Quench furnaces are equipped with a specially designed, high refractory silicon carbide muffle assembly, which consists of a flat, perforated hearth, solid vertical side walls and a perforated arch. When striving towards uniform carburizing, it is important to remember that temperature and gassing uniformities are interrelated - it is difficult to meet one parameter without influencing the other. They are widely used in automobile, gear, bearing, wind energy, shipping, oil industries and provide reliable support to our customers in enhancing their product quality.
Amazingly, the cost for a manufacturing step that adds such a high value is only a fraction of the total production costs - generally in the range of no more than 5%. Ideal Quench Speed and Heat Extraction The goal of a uniform heat extraction over the whole surface part can only be reached with an equal flow of oil around the entire part. Large -scale electric furnace adopts multiple district heating, in order to improve the temperature uniformity, the heating elements are installed at the furnace door, backwall and bogie, high-power electric furnace, equipped with multi automatic temperature control cabinet, respectively for district heating automatic temperature control. However, it's important to realize that achievement of temperature uniformity is not possible without improved gas flow over the components. Since its inception, in the year , the company has always adhered to science and. Efficient burners - like Ipsen's Recon ® Burners - can enhance the heating of batch furnaces.
Please call us when you are ready to do discuss a new furnace, maintain, upgrade or replace your furnace or any part of your furnace. Simulation with C-Profile Optimization An outstanding, yet standard, feature of the Carb-o-Prof is its simulation function. Imported critical components All critical components are imported for our Sealed Quench furnaces, thus granting peace of mind and ensuring every Ipsen furnace is consistently built with quality materials. For this, all the influencing parameters like steel melting, forming of the parts, uniformity of microstructure and hardenability, as well as the natural factors of the heat treatment process - positioning of the parts in the load, uniformity of heating, carburizing and heat extraction during quenching - need to be analyzed and optimized if one is to continually produce quality parts in batch atmosphere furnaces. The profile can then be re-evaluated and parameters adjusted, if necessary.
Learn More This website requires certain cookies to work and uses other cookies to help you have the best experience. No other Indian make with claims to international technology collaboration can state this with the confidence that we can. Intuitive control software, such as Ipsen's Carb-o-Prof ® system, can assist in maintaining balance by regulating, documenting and archiving the carburizing processes in atmosphere furnaces. We have supplied furnace equipment new, used and re furbished in the U. Sealed Quench Furnaces With over 200 units all over India, the Ipsen Sealed Quench furnace has clearly established itself as a market leader. This high oil flow results in uniform oil flow velocities between the top and bottom area of the load, including those in the top tray. The cycle and product transfer is completely automated.
By visiting this website, certain cookies have already been set, which you may delete and block. Furnace Engineering can also offer to repair, service and commission your plant. Surface® Combustion offers quench systems with respect to equipment layout and processing requirements. We can supply all types of new vacuum furnaces including front loading, horizontal, bottom car and top loading from small sizes to large vacuum furnace equipment. Assuming the usage of a high-performance quench oil - as is normal in sealed quench furnaces today - a high oil flow velocity best achieves a high, uniform cooling rate on the entire surface area of a part.